Wet grass or leaves can cause serious injury if you slip and contact the blade. Avoid mowing in wet conditions. Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view. Watch for holes, ruts, bumps, rocks, or other hidden objects.
Uneven terrain could cause the machine to overturn or cause you to lose your balance or footing. Stop the machine and inspect the blades after striking an object or if there is an abnormal vibration in the machine. Make all necessary repairs before resuming operation. Before leaving the operating position, shut off the engine, remove the ignition key electric-start model only , and wait for all moving parts to stop.
If the engine has been running the muffler will be hot and can severely burn you. Keep away from the hot muffler. Check the grass catcher components and the discharge chute frequently for any wear or deterioration and replace them with the manufacturer's recommended parts when necessary.
Mow across the face of slopes; never up and down. Use extreme caution when changing direction on slopes. Pull the recoil handle slowly until you feel resistance, then pull it sharply. Allow the rope to return to the engine slowly. Note: If the machine does not start after several attempts, contact an Authorized Service Dealer.
You can start the engine on an electric-start model by using either the ignition key or the recoil-start handle. Charge the battery for 24 hours before using the machine for the first time A of Figure Important: Do not attempt to start the engine with the blade-control bar engaged; otherwise, you may blow the fuse B of Figure Insert the ignition key into the ignition C of Figure Turn and hold the ignition key to the Start position; when the engine starts, release the key D of Figure Note: Do not hold the ignition key in the Start position for longer than 5 seconds to prevent burning out the starter motor.
Pull the recoil handle slowly to the rear until you feel resistance, then pull sharply C of Figure To operate the self-propel drive, simply walk with your hands gripping the upper handle and your elbows at your sides, and the machine will automatically keep pace with you Figure Note: Use the traction-assist handle in situations when you need more control than you have with the self-propel drive alone.
When the engine shuts off, remove the ignition key and take it with you when you leave the machine B of Figure Pull the blade-control-bar lock back to the blade-control bar Figure Slowly pull the blade-control bar back to the handle Figure Hold the blade-control bar against the handle Figure Important: When you release the blade-control bar, the blades should stop within 3 seconds.
If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer. Note: The bag should begin to inflate, indicating that the blades are rotating. Note: If the bag does not deflate within 3 seconds of releasing the blade-control bar, the blade-stop system may be deteriorating and, if ignored, could result in an unsafe operating condition. Have the machine inspected and serviced by an Authorized Service Dealer.
Take a half sheet of newspaper and crumple it into a ball small enough to go under the machine housing about 76 mm 3 inches in diameter. Note: If the newspaper ball did not go under the machine, repeat steps 4 through If the newspaper is unravelled or shredded, the blades did not stop properly, which could result in an unsafe operating condition.
Contact an Authorized Service Dealer. This machine comes from the factory ready to recycle grass and leaf clippings back into the lawn.
To prepare the machine to recycle, do the following:. If the side-discharge chute is on the machine, remove it and lower the side-discharge door; refer to Removing the Side-Discharge Chute. If the grass bag is on the machine, remove it; refer to Removing the Grass Bag. If the rear-discharge plug is not installed, grip it by the handle, raise the rear door, and insert it into the rear-discharge chute until the latch locks into place; refer to Figure Operating the machine to recycle lawn clippings without the plug in place allows objects to be thrown toward you or bystanders.
Also, contact with the blades could occur. Thrown objects or blade contact can cause serious injury or death. Ensure that the rear-discharge plug is in place before you recycle the clippings. Never engage the blades without either the rear-discharge plug or the grass bag installed on the machine. If the side-discharge chute is on the mower, remove it before bagging the clippings; refer to Removing the Side-Discharge Chute.
Raise and hold up the rear door A of Figure Remove the rear-discharge plug by pulling down on the latch with your thumb and pulling the plug out from the machine B of Figure Install the bag rod into the notches at the base of the handle and rock the bag back and forth to ensure that the rod is seated at the bottom of both notches C of Figure To remove the bag, reverse the steps in Installing the Grass Bag.
If the bag is on the machine, remove it and insert the rear-discharge plug; refer to Removing the Grass Bag before side-discharging the clippings. Important: Ensure that the rear-discharge plug is in place before you recycle the clippings Figure Lift open the side-discharge door A of Figure Install the side-discharge chute and close the door onto the chute B and C of Figure To remove the side-discharge chute, reverse the steps in Installing the Side-Discharge Chute.
Inspect the area where you will use the machine and remove all objects that the machine could throw. If the machine strikes an object or starts to vibrate, immediately shut off the engine, remove the key if equipped , disconnect the wire from the spark plug, and examine the machine for damage. Cut only about a third of the grass blade at a time.
Do not cut below 51 mm 2 inches unless the grass is sparse or it is late fall when grass growth begins to slow down. When cutting grass over 15 cm 6 inches tall, mow at the highest cutting height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the engine to stall. Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall.
Be aware of a potential fire hazard in very dry conditions, follow all local fire warnings, and keep the machine free of dry grass and leaf debris. Alternate the mowing direction. This helps disperse the clippings over the lawn for even fertilization. After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than a single pass over the leaves.
If there are more than 13 cm 5 inches of leaves on the lawn, mow at a higher cutting height and then again at the desired cutting height. Never store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or on other appliances. Shut off the engine and wait for all moving parts to stop before leaving the operating position. Lower the machine to its lowest cutting-height setting. Refer to Adjusting the Cutting Height.
Attach a hose to the washout fitting, and turn the water on high Figure Note: Spread petroleum jelly on the washout fitting O-ring to make the coupling slide on easier and protect the O-ring. Start the engine, engage the blade-control lever, and let the machine run for 1 to 3 minutes with the blades turning. Note: If the machine is not clean after a single washing, soak it and let it stand for 30 minutes. Then repeat the process. A broken or missing washout fitting could expose you and others to thrown objects or blade contact.
Contact with a blade or thrown debris can cause injury or death. Disconnect the spark-plug wire from the spark plug and remove the ignition key electric-start model only before performing any maintenance procedure. Wear gloves when servicing the blade. Do not repair or alter the blade s. Tipping the machine may cause the fuel to leak. Fuel is flammable and explosive, and can cause personal injury. Run the engine dry to remove the fuel with a hand pump; never siphon the fuel.
To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.
Shut off the engine, remove the ignition key if equipped , and wait for all moving parts to stop. Disconnect the spark-plug wire from the spark plug Figure Important: Before tipping the machine to change the oil or replace the blades, allow the fuel tank to run dry through normal usage.
If you must tip the machine prior to running out of fuel, use a hand fuel pump to remove the fuel. Always tip the machine onto its side, with the dipstick down. Fuel is flammable, explosive, and can cause personal injury. Loosen the fastener and remove the air-filter cover Figure If the filter is dirty, tap it on a hard surface several times or blow the debris outward from the interior of the filter using compressed air at less than kPa 30 psi.
Note: Do not brush or blow dirt from the outside of the filter; either forces dirt into the fibers. Clean the air-filter body and cover using a damp rag. Keep dirt away from the air opening.
Note: Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants. Remove the dipstick by rotating the cap counterclockwise and pulling it out Figure Tip the machine onto its side so that the air filter is up to drain the used oil from the oil-fill tube Figure Read the oil level on the dipstick Figure If the oil level on the dipstick is too low, carefully pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps 8 through 10 until the oil level on the dipstick is correct.
If the oil level on the dipstick is too high, drain the excess oil until the oil level on the dipstick is correct. Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Charge the battery for 24 hours initially, then monthly every 25 starts or as needed. Connect the charger to the wire harness located below the ignition key Figure Note: When the battery no longer holds a charge, recycle or dispose of the lead-acid battery according to local codes. Note: Your battery charger may have a 2-color LED display that indicates the following states of charging:. A flashing light that alternates between red and green indicates that the battery is nearly fully charged.
This state lasts only a few minutes until the battery is fully charged. If the battery does not charge or the engine does not run with the electric starter, the fuse may be blown. Replace it with a 40 A plug-in type fuse. Important: You cannot start the machine with the electric starter or charge the battery unless a working fuse is installed.
Open the sealed fuse holder and replace the fuse Figure Remove the belt cover; refer to step 1 of Servicing the Blade-Drive System. Remove the rear door and handle-lock lever assembly Figure Secure the shroud with the 4 small bolts that you removed in step 5 of Removing the Old Battery. Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. Turn the adjustment knob counterclockwise to loosen the cable adjustment Figure Adjust the tension on the cable Figure 34 by pulling it back or pushing it forward and holding that position.
Note: Push the cable toward the engine to increase the traction; pull the cable away from the engine to decrease the traction. Remove the blade-drive system cover Figure Hold a 0.
Note: If there is a visible gap between the gauge and the spring, tighten the adjusting bolt and the nut until the paper barely slides freely in and out of the gap Figure Important: Do not overtighten the adjusting bolt. This could damage the blade-drive belt. Important: You will need a torque wrench to install the blades properly.
If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.
Examine the blades whenever you run out of fuel. If the blades are damaged or cracked, replace them immediately. If the blade edges are dull or nicked, have them sharpened and balanced, or replace them. A worn or damaged blade can break, and a piece of the blade could be thrown toward you or bystanders, resulting in serious personal injury or death.
Note: Maintain sharp blades throughout the cutting season, because sharp blades cut cleanly without tearing or shredding the grass blades. Lock the handle in the vertical position Figure 37 ; refer to Adjusting the Handle Height.
Tip the machine onto its side, with the dipstick down, until the upper handle rests on the ground. Inspect the cutting edges Figure If the edges are not sharp or have nicks, remove the blades and have them sharpened or replace them.
Inspect the blades themselves, especially the curved area Figure If you notice any damage, wear, or a slot forming in this area, immediately replace it with a new blade. If you allow a blade to wear, a slot will form between the sail and flat part of the blade.
Eventually a piece of the blade may break off and be thrown from under the housing, possibly resulting in serious injury to you or bystanders. Check for bent blades; refer to Checking for Bent Blades. Rotate the blades to the position shown in Figure Measure from a level surface to the cutting edges at locations A and B Figure 39 , and record both dimensions. Rotate the blades so that their opposite ends are at locations A and B Figure Refer to Removing the Blades and Installing the Blades.
A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. Replace the blades when the machine hits a solid object or when a blade is out of balance or bent. Use only genuine Toro replacement blades. Use a block of wood to hold each blade steady and turn the blade bolt counterclockwise as shown in Figure Install the first blade so that it is horizontal, along with all mounting hardware as shown in Figure Important: Position the curved ends of the blades to point toward the machine housing.
Be sure to nest the raised areas on each blade driver with the recesses in the head of its corresponding spindle, and the pins on the other side of each blade driver with the holes in its corresponding blade.
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